Bronco Cage Build

[bossind]

Finally getting around to build the Cage for my 976 bronco. I will be using Bend-Teck Pro software to design the cage and an RDM-125 Baileigh tube bender. Cage will be built out of 2" .120 Dom tubing.

Here is the start on the design. I know I need more bracing, so feel free to photo chop with sugestions.




Went into the shop tonight for a few hours, thanks to my wife for taking over puppy duty.

So here is my setup.
I have a 96 Bronco tub to do the mock up and make my mistakes on.


Cut out these pads 4"x4" to work off of and to weld the tubing to, I'll match the pads with a larger pad under the floor to prevent a shearing effect, from there to the frame.


So on the back of the Bronco just in front of the tail gate, 60" from center to center of tube.



Underneath, no interference problems. The tek screws are only temporary, I'll be using grade 8bolts when all is done and said.



Pad behind the passenger seat, 49" Center to Center...

And no clearance issue underneath.



Pad for the second hoop in front of the wheel well, 53.5" Center to Center...

And I should be able to make the under side work



Some random pics


DOM


some poor blackberry pics

Left enough room for some interior pieces


landed nicely on my plating, just tac welded in place


sec puppy is into chewing the rug..

bar had a slight twist in it so I added these brackets to square it up. I'll remove them later. They will help keep everything in place while I make the rest of the cage.


Again lots of room for the trim pieces


Bar sits back more than I thought it would so I might not add the second hoop after all.


Bar will clear trim and air bad sensor on the floor.


Bar is within 3/16 of an inch of the body from side to side. I'm assuming the difference is with the body and not my bending, measuring, levels and software.

[bossind]

Worked on it some more today












I screwed up the right side tube when I cut the notch, so I'll have to bend another one.